Element 2: Another Custom Denning Zero Emission Bus - En-route to the UK, Expanding Global Distribution

June 13, 2025

Element 2: Another Custom Denning Zero Emission Bus - En-route to the UK, Expanding Global Distribution

Custom Denning, Australia's leading bus manufacturer, is accelerating its global expansion with another Element 2 electric bus, the 11th for the region, en-route to the United Kingdom. This milestone highlights Custom Denning's commitment to sustainable mobility, furthering the company's expansion into the international electric bus market.

Australian Innovation, Global Reach

The Element 2 is Custom Denning's second-generation electric bus, designed, engineered, and manufactured in Australia. The bus features a stainless-steel frame and advanced electric drive train, ensuring durability and efficiency for demanding urban and regional operations. With its robust design and engineering, the Element 2 is built to withstand diverse climates and operational requirements, making it suitable for global distribution.

Advanced Technology and Performance
  • Zero-Emission Operation: The Element 2 is fully electric, producing no tailpipe emissions.
  • Impressive Range: Equipped with FORSEE ZEN PLUS lithium-ion NMC batteries, the Element 2 boast an impressive range thanks to the 383 kWh battery system (standard), offering an extended range and fast charging capability with the 462kW pantograph option.
  • Flexible Configurations: Available in various lengths and door configurations, the Element 2 can be tailored for different markets, including the UK, where minor design adjustments ensure compliance with local regulations
  • Durability: The stainless steel and lightweight chassis provides a 25-year service life, meeting stringent safety and longevity standards.
UK Launch and Global Distribution

The first batch of Element 2 buses, shipped to the UK in 2023, have undergone rigorous certification testing with a globally recognised authority, meeting all requirements and will soon operate on public transport networks. While initial units are manufactured in Australia, Custom Denning's longer term plan is to establish production facilities in Europe to support ongoing demand and provide localised support. This global distribution strategy positions the Element 2 as a competitive, turnkey solution for cities seeking to decarbonise their public transport fleets.

Sustainability and Local Content

Custom Denning’s manufacturing process emphasises local job creation and high Australian content, with current local content levels exceeding 63%, with a large number of components sourced domestically. 100% of the bus assembly occurs at the St Marys facility, and the company’s partnership with leading battery suppliers ensures compliance with local and international environmental and ethical standards, further enhancing its global appeal.

A New Benchmark for Electric Buses

With more than 180 Element series electric buses produced and a growing presence in international markets, Custom Denning’s Element 2 is poised to become a benchmark for zero-emission public transport worldwide. Further growth into the UK marks a significant step in the company’s global journey, offering a sustainable, high-performance solution for the future of urban mobility.